HVAC blower professional fan testing – HVAC Blowers

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The HVAC blower fan is known as the heart of the HVAC system. They are quiet and work effortlessly throughout the years to keep your home comfortable. They don’t require a ton of maintenance, but they should be serviced once in a while to ensure it’s in tip top shape. If you don’t do this, the cost can be mind blowing. However, how do you know if your HVAC blower isn’t functioning properly?

If you think that your fan isn’t working as it should, it’s probably because it won’t start or you just don’t feel as comfortable as you should in your home. Your air conditioner and furnace will not run as smoothly and those who have experience in the field will know that the obvious issue is the fan. They may know this because the motor won’t turn on or makes a lot of noise.

If it comes down to it, you may need to invest in a new blower. It’s vital that you or a professional tests your equipment over time. They will know exactly what to look for and they will run a series of tests to ensure that everything is operating as it should. If it’s not, they may fix it for you.


Air Conditioner or Heating / Heat Pump Blower Fan Testing & Diagnostic Procedures

Q: How do I fix my indoor air conditioning or furnace blower fan: the air conditioning (or heat pump or furnace) blower fan just won’t run

Our page top photo shows an air handler unit located in a building’s attic – we removed the cover to show the blower fan assembly just to the left of the red tag) in this image of a Lennox™ horizontal HVAC system.

[Click to enlarge any image]

The blower fan is located inside a horizontal air conditioning unit in many home air conditioning systems, especially when the air handler is located in an attic or crawl area.

The location of a blower fan in vertical “up flow” or “down flow” heating and cooling systems is illustrated in additional sketches and photographs below.

Article Contents

  • Testing cooling system or air conditioner blower fans
  • Testing heat pump blower fans
  • Problems when adding retrofit air conditioning to a warm air heating system
  • How to find and test the blower fan in a furnace, air conditioner, or heat pump

Initial, simple diagnostic checks of the air handler system are also described at DUCT SYSTEM & DUCT DEFECTS: Basic checks of the indoor air handler (blower), air ducts, and filter systems.

My issue is about an air conditioner fan that just won’t start. The fan motor is not seized, and we had a recent blower motor starting capacitor change. The blower fan relay appears to pull in okay, the electrical connections reseated and tight.

But the cooling fan will still not start. This is an early 1990’s York home air conditioning unit. – R.S.

Our photo (left), shows a modern blower assembly inside of an air handler. In this case the blower is a direct-drive unit – the electric motor that drives the air conditioner blower fan is mounted inside of and at the center of the blower assembly itself.

Other HVAC blower units may mount the motor separately from the squirrel cage fan, connecting the motor to the fan using a set of pulleys and a fan belt.

For completeness we have listed some blower fan diagnostic steps that you have already tried, as well as additional things to check.

The blower assembly is the green component in this illustration from Carson Dunlop Associates The Illustrated Home.

  1. A/C won’t start or lost cooling capacity: If your air conditioning or heat pump system has lost its cooling capacity or won’t start see REPAIR GUIDE for AIR CONDITIONERS. Make sure that all electrical power switches for the system are “on” and that the thermostat is properly set.
  2. Heat won’t start or lost capacity: if your heating system or heat pump (warm air heat) won’t start, see the links above, or see HEATING LOSS DIAGNOSIS-FURNACES.
  3. If it appears that it is specifically the blower fan for your HVAC system is not working, first be sure that the thermostat is calling for heating or cooling.
    • For heating systems the set-temperature on the thermostat must be set higher than room temperature.
    • For cooling or air conditioners the temperature must be set lower than room temperature. See THERMOSTATS.
  4. Try overriding the thermostat by forcing the blower fan “on” using the thermostat. A simple test is to disconnect the thermostat wires completely at the control and jumper the thermostat terminals there, or more conveniently, remove the wall thermostat and simply (temporarily) connect the controlling thermostat wires there.The latter approach does not rule out a broken thermostat wire however.
  5. If the blower fan motor won’t turn ON or is noisy,First check for a cover ajar on the air handler.Don’t forget also to look for other switches that could prevent the air conditioner from even starting, such as a condensate overflow pan sensor switch that can shut down the air conditioning system to avoid damage from overflowing condensate pans.

    Regardless of whether your air handler is for both heating and cooling, or for just one of these, see FAN WONT START to see a list of common reasons that the blower fan won’t run or won’t deliver air.

    Next, there may be an ELECTRIC MOTOR OVERLOAD RESET SWITCH that has tripped off due to thermal overload or an electric motor or voltage problem.

    If the problem is suspected to be the blower motor itself, that is if all of the controls are calling for the blower to run and the motor has electrical power, then see ELECTRIC MOTOR DIAGNOSTIC GUIDE to check for a motor that won’t start.

    If the blower motor hums or is slow or is having trouble starting, also see CAPACITORS for HARD STARTING MOTORS.

    Keep in mind that if the blower motor or fan bearings are shot the wobbling fan can make a horrible noise and can eventually ruin the motor shaft bearings. And if your blower motor misbehaves after checking bearings and the start/run capacitor, consider that the motor itself may be bad. An expert can measure current draw as part of diagnosing a failing electric motor.

    Blower Fan No Start / No Stop – weird blower behavior can also be diagnosed and fixed – this discussion, found in our article titled AIR CONDITIONER WON’T START provides a detailed list of things to check.

  6. If the blower fan motor runs but little or no air is coming out of your heating or cooling supply registers, see LOST COOLING CAPACITY or HEATING LOSS DIAGNOSIS-FURNACES.The problem may be as simple as a dirty air filter (AIR FILTER CLOGGED), or the problem may be a DIRT CLOGGED SQUIRREL CAGE FAN itself,closed air supply registers (AIR SUPPLY DUCTS),

    disconnected air ducts (AIR DUCT LEAKS),

    a loose fan belt (LOOSE FAN BELT PHOTO) connecting the blower motor to the blower fan (if your fan is not a direct drive unit)

    or an ICE BLOCKED COOLING COIL.

    Check the blower assembly drive belt: if the blower assembly uses a separate motor to drive the blower fan assembly (as opposed to direct-drive blower fan units) an electric motor drive shaft spins a pulley that is connected to a separate pulley wheel on the blower fan assembly by a drive belt.

    If the belt is broken the blower wont’ spin. If the belt is too lowe the blower may not turn.

    How tight should the furnace or air conditioner blower drive belt be? In the absence of a manufacturer’s specification we set about 1 1/4″ of free play in the blower drive belt.

  7. If the blower fan motor won’t run, see the motor test procedures at ELECTRIC MOTOR DIAGNOSTIC GUIDECheck to see if voltage is present at the fan motor wires. If voltage is present and if none of these steps will turn the blower fan on, and if you are certain that the motor starting capacitor is good (see CAPACITORS for HARD STARTING MOTORS), then we suspect that the motor may be seized.Sometimes if we have to replace a starter capacitor that gets things going again for a while, but ultimately we discover that the motor itself was increasingly hard to start as it was moving towards seizing. Keeping the fireplace flue closed (if you have one) when not in use will improve both heating and cooling efficiency.

    This photo shows a blower fan assembly with a motor starter capacitor installed on the upper right side of the squirrel cage fan.

  8. If the air conditioner or furnace blower fan won’t stop when it should, for example if the blower keeps running and blows cold air onto room occupants during the heating cycle, see the diagnostic article found at FAN WONT STOP – LIMIT SWITCH

Air Conditioner or Heater Wall Convector Unit Blower Fans

Wall convectors are often used for both heating and cooling in commercial installations and high-rise apartment buildings.

The unit shown has its own compressor mounted right in the cabinet, visible at lower center in the photo.

Wall-mounted heating and cooling convector installations may be designed with one central heater or cooling system which feeds multiple units with chilled or heated water or possibly refrigerant from a single remote heating and cooling heat pump.

Our photo (left) illustrates dual squirrel cage blower fans typically found in the bottom of a fan/convector heating or cooling unit such as this one found in a New York City apartment.

If the convector fan motors run and the squirrel cage fans spin but not enough air is coming out of your convector unit, turn off power and take a closer look at the fan blades themselves – you may need a flashlight and a mirror to make this check without disassembling the unit further than shown here (we removed the convector unit cover).

Watch out: Dirt on the squirrel cage blower fan blades can significantly reduce airflow through the unit. We have seen a 40 to 50% improvement in air flow simply by cleaning this blower fan assembly, yet it’s something people rarely check.

Why? Because even a small amount of dirt in the cupped fan blade edges reduces airflow significantly, but it’s not visually obvious.

You have to look carefully at the fan assembly. In our wall convector unit above you’d use a good flashlight and a mirror to inspect the blower assembly fan blades.

Also check the cooling or heating coil fins for blockage by dust and debris – a more common source of air flow blockage at heating and cooling convector units like the one shown.

Our photo (above left) illustrates a condensate handling problem in the cooling convector unit for the same apartment unit introduced above.

Air conditioning condensate was leaking inside of the convector unit due to a clogged condensate drain line.

The condensate leak exited the bottom of the convector, ran through a raised floor cavity, entered apartment building walls, and ran around the wall interiors in a metal stud-framed wall sill plate where it led to major toxic mold contamination over a wide area, floor damage, and the need for costly cleanup and repair work.


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